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Capacities, cycle times, changeovers, uptime/downtime assumptions.
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Job Description: Manufacturing Digital Twin Engineer Key responsibilities Plant-level ownership of the Digital Twin
Serve as the single point of accountability for the plant Digital Twin. Establish and maintain a governed model structure (assets, routing, constraints, assumptions, and versioning) to ensure consistency and usability.
Ensure the Digital Twin remains aligned with real production conditions, including high-mix/low-volume realities and operational constraints. Model maintenance & continuous update (daily/weekly cadence) Maintain and continuously update simulation and system models reflecting production flows, routings, and process steps (end-to-end).
Labor/shift patterns (as applicable), and constraints. Internal logistics and material movement (warehouse, supermarkets, tugger/forklift routes, replenishment logic). Partner with stakeholders to validate assumptions and keep models current using MES and SAP inputs.
Simulation, optimization & scenario analysis (mixed methods) Develop and execute simulation scenarios to evaluate bottlenecks and constraint behavior. Line balancing and rate changes. Staffing concepts and operational policies. Investment and expansion scenarios (new lines, automation, warehouse redesign).
